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Customer stories

 

Leader in PET Bottles Increases Customer Satisfaction Through Improved Quality Systems

A leader in PET bottles turned to Lighthouse Systems MES software to improve its quality management system and customer satisfaction. In doing so, it gained further substantial benefits including waste reduction and increased production efficiency.

Resource tags: , quality management, Quality Operations, production counting, OEE, SPC analysis, manufacturing waste, downtime analysis, CAPA software, production tool management, electronic documents, production tracking
 

Third Party Logistics Supplier Needs Robust Plant Maintenance System

A 3rd Party Logistics Supplier working for a premium brand of pet food needed to improve maintenance management. Implementation of Lighthouse MES software has ensured that its packing lines run smoothly and that delivery deadlines to the distribution centres are met on time.

Resource tags: , repairs, production counting, OEE, manufacturing waste, downtime analysis, electronic documents, maintenance management, production tracking, inventory management, Inventory Operations
 

Film Coating Manufacturer Achieves Higher Productivity with Clear Downtime Data Visibility

A world leader in coated films for the electronics industry implements Shopfloor-Online to gain complete visibility on machine downtime and processes. Downtime and OEE data in real-time with easy and accurate reporting have increased productivity and efficiency.

Resource tags: , quality management, OEE, process monitoring, SPC analysis, manufacturing waste, downtime analysis, line log book, electronic documents, serialised traceability, inventory traceability, production tracking, inventory management
 

MES System Scales Up Production for Fuel Cell Manufacturer

Early in the development phase of its innovative Fuel Cell technology, Ceres Power Holdings Ltd realised the need to replace their paper-based MES system. Shopfloor-Online facilitated increased production through automation of manufacturing processes and accurate data available in real-time.

Resource tags: , quality management, production scheduling, production counting, OEE, SPC analysis, lot traceability, manufacturing waste, downtime analysis, CAPA software, line log book, electronic documents, serialised traceability, inventory traceability, production tracking, inventory management
 

I-Holland Puts Shop Floor Data at the Heart of Growth Plans

Manufacturer of precision tablet-forming tools upgrades from standalone SPC software to Shopfloor-Online MES. Automated shop floor data collection and order processing allowed I-Holland to regain production capacity, improve lead times and CAPA management, and reduce manufacturing waste.

Resource tags: , quality management, production scheduling, OEE, warehouse logistics, SPC analysis, customer concerns management, downtime analysis, CAPA software, line log book, electronic documents, serialised traceability, production tracking, inventory management, 21 CFR Part11
 

United Biscuits takes step-by-step approach to manufacturing information strategy

Leading biscuit manufacturer rolls-out Shopfloor-Online MES in 8 of its European plants, delivering fast and reliable insight into a range of key indicators. The integrated MES system has improved OEE, quality and traceability and ensures compliance with European Food Safety & Standards.

Resource tags: , quality management, production counting, OEE, process monitoring, SPC analysis, lot traceability, manufacturing waste, downtime analysis, CAPA software, line log book, electronic documents, production tracking
 

Bulten streamlines shop floor processes for greater visibility and improved documentation

Bulten is one of few Full Service Providers of fasterner solutions to the international automotive industry. Shopfloor-Online MES replaced the factory’s previous paper-based quality control process to meet its changing requirements: the need for instant visibility on its processes and the capability to provide accurate documentation to its customers. 

Resource tags: , quality management, production counting, OEE, SPC analysis, manufacturing waste, customer concerns management, downtime analysis, CAPA software, labour tracking, production tracking
 

Rexam focuses on quality at all European production plants with Lighthouse Systems MES software

Rexam (now Ball) is a leading global beverage can maker. Shopfloor-Online MES enabled the Company to standardise quality procedures and improve capability across its 19 European plants.

Resource tags: , quality management, production counting, OEE, process monitoring, SPC analysis, manufacturing waste, downtime analysis, production tool management, line log book, electronic documents, production tracking, inventory management
 

LINPAC Packaging drive for world-class performance with Lighthouse Systems MES

LINPAC Packaging is a global player in the evolution of fresh food packaging, delivering packaging solutions in the retail, catering and food manufacturing sectors. The company implemented Shopfloor-Online to improve visibility and analysis of information across the plants to reduce downtime and waste and improve OEE and profitability. 

Resource tags: , quality management, production scheduling, production counting, OEE, process monitoring, SPC analysis, manufacturing waste, downtime analysis, production tool management, electronic documents, inventory traceability, production tracking, inventory management
 

Shopfloor-Online MES drives plant performance improvements at leading automotive supplier

Le Bélier is the world-leader in production of aluminium safety components for the automotive industry. Shopfloor-Online MES has enabled better quality management and production monitoring while delivering substantial savings through more efficient NPI management.

 

Resource tags: , quality management, production scheduling, production counting, OEE, SPC analysis, manufacturing waste, downtime analysis, line log book, electronic documents, production tracking