OEE - Shopfloor-Online Production
OEE system to accurately measure production efficiency - Shopfloor-Online Production
Powerful OEE tracking in real-time to improve manufacturing performance
What is OEE?
Overall Equipment Effectiveness (OEE) is the best measure of manufacturing performance. For production to achieve an OEE score of 100% means that all goods produced meet 100% of the quality plan requirements, are made as fast as is possible and with no downtime.
How is OEE calculated?
OEE is calculated by multiplying its 3 factors: availability, performance, and quality.
How does Shopfloor-Online’s OEE system work?
The OEE module available in Shopfloor-OnlineTM automates the collection and tracking of Downtime, Production Count and Waste to calculate OEE in real-time at the production process level.
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How OEE system helps your manufacturing operations
The OEE system module generates dashboards of accurate manufacturing performance metrics (KPIs), available to users throughout the factory and on any device.
- Get OEE in real-time (automatically calculate and report OEE for all production processes)
- Increase production capacity without investing in new production lines
- Increase efficiency in order to reduce costs such as overtime, number of shifts and number of lines
- Benchmark plants in multi-site manufacturing groups
What are the benefits of the OEE module?
- Improve the bottom line: with OEE, even small gains can have a dramatic impact on capacity and manufacturing performance
- Real-time visibility: let everyone see how lines are performing through OEE dashboards and reports
- Improve effectiveness: facilitate accurate OEE analysis without manipulating data in tools such as spreadsheets
- Benchmarking: establish base-line and targets as a means to manage lines on an on-going basis
- Accountability: develop greater accountability throughout the plant and motivate your teams
- Continuous improvement: identify golden runs and set the next benchmark
OEE and related KPI Calculations
- Machine availability%
- Productivity%
- Quality Ratio%
- TEEP% (Total Effective Equipment Performance)
- Actual Cycle Time
- Actual Speed
- Productivity
OEE Dashboards & Reporting
- OEE calculated at a production process level – aggregated by department or facility
- Track trends over time – to make sustainable improvements
- OEE Dashboards – display real-time visibility of performance to your production team
See how manufacturers are using the OEE module of Shopfloor-Online MES software and to what benefit:
Automotive
►Le Bélier case study
Leading parts manufacturer can analyse inefficiencies quickly to drive plant performance thanks to real-time visibility, automated data collection and reports.
Electronics
►GTECH case study
Technology provider guarantees compliance and improves overall efficiency with complete visibility of OEE and plant activity.
Food & Beverages
►United Biscuits (now Pladis) case study
Biscuit manufacturer gains fast and reliable insight into quality, performance and OEE KPIs.
Sustainable Energy
►Ceres Power case study
Fuel cell manufacturer scales up production through automation of processes and accurate data.
Packaging / FMCG
►Linpac case study
Food packaging supplier improves OEE and profitability with an accurate view of downtime and waste.
The OEE software requires the following Shopfloor-Online modules to be in place:
- Job Tracking – to know about each production run and target cycle times
- Downtime - to record downtime and calculate availability
- Production Counting - to determine whether lines are producing at the target speed
- Waste - to calculate waste-related losses
- Labour – to know the labour used, calculate KPIs such as productivity
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